
Last Updated on May 2022
Is your machine the cause of poor quality jobs? In order to achieve a quality weld finish with sufficient structural integrity, you need the right equipment. This is especially true if your project has to adhere to industry standards and codes.
Choosing the right welder for your needs can be a challenge if you don’t want to spend more than you absolutely have to. We feel your pain and decided to do some research to find the best TIG Welders that money can buy. We’ve based this list on tons of reviews of everyday users to ensure that you get the best value possible.
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How To Choose an Ideal TIG Welder – Buyer’s Guide
Before we get started with our list, it is important to talk about things you should look for in a TIG machine, especially if you typically work with thinner metals.
Always try to opt for user-friendly and simple designs. For example, accessible controls and a foot pedal to control amperage can make your projects much easier.
Prioritize a wide amperage range. This will extend the scope of materials that you will be able to weld. Performance at low amperage will allow for better arc stability and improved crater filling.
A TIG welder that provides both AC and DC output will also widen the spectrum of metal types that you can weld. Similarly, AC balance control is an important feature that will allow you more application versatility.
Heat control is another important pro that will make working with thinner metals more practical. Additionally, try to go for a high duty cycle, which is a TIG welder’s ability to maintain a specified output in a ten-minute time frame.
When buying a TIG Machine, it is also critical that you keep potential buying pit-falls in mind.
Firstly, it is important that you consider how to make a monetary gain with your welder. Refrain from purchasing heavy-duty equipment if you are a hobbyist, but be realistic about your potential power needs. Spend a little more now to ensure that you don’t limit yourself in the future.
Industrial TIG welders may require additional cooling equipment to optimize their output and duty cycle. This can pose a problem if you didn’t take these additional costs into account. Before buying, make sure that you consider the welder’s cooling requirements.
Some TIG welders come with AC capabilities to allow for delicate metal working. If you are sure that you will never weld metals like magnesium or aluminum, avoid these products and buy one that is more affordable.
Incorrect input voltage can render your unit unusable, so make sure that your power infrastructure is compatible with the welder that you want to buy. To stay on the safe side, only consider welders that operate on both 110v and 220v.
Important Things To Consider When Buying a TIG Machine
Whether you are a hobbyist or professional welder, it is important that you buy a unit with specifications and performance that is suited to your needs. To make sure that you buy a machine that is right for you, consider the following:
Quality and Appearance of Welding Job
When it comes to welding, quality and speed are, in a way, mutually exclusive. When you are in the business of high-end or precision manufacturing of, say, silos instead of mass production, a TIG welder with AC capabilities is your best option.
Thickness of Metal
If you typically weld metals that are thin and delicate, it is important that you opt for a unit that has a high performance at low amperage. TIG works best for thin metals. On the other hand, if you mostly work with metals that have a thickness of ½” or more, MIG or stick welding is best.
Combination AC/DC
If you work with steel and stainless steel, you will get the best performance and results with a DC output. As far as magnesium and aluminum welding are concerned, however, you have to make use of the AC output from the power source. To ensure maximum versatility, consider purchasing a combination AC/DC machine.

Best Unit for Beginners
Forney 322 Multi-Process Welder
Specifications
- Dimensions: 20.2 x 10.2 x 16″
- Weight: 38lbs
- Input Power: 120V
- Output Range: 5-140A
- Duty Cycle: 60%
The Forney 322 is a versatile and affordable welder that is widely considered to be the best welding machine for starters. This welder is suitable for the entire range of processes, including TIG, flux cored, MIG, and Stick. Apart from the fact that the Forney 322 can be used for a broad range of applications, it is also incredibly easy to set up and use.
This 140-Amp amp welder offers incredible value for money. It has an input voltage of 120v, rendering it ideal for general maintenance, light repairs, automotive use, and DIY projects around the house. The Forney 322 is compatible with a spool gun, TIG torch, and foot pedal to control amperage.
Almost all casual welders that have been using the Forney 322 for a while consider this to be a high-end welder for household and light industrial use. One drawback is that this is not a welder that specializes in TIG applications, but this simply means that you are not limited in terms of metal type and thickness.
Pros
- High-quality welder with a long lifespan
- A versatile machine capable of multiple weld processes
- Easy to configure and use
- Perfect for inexperienced or casual welders
Cons
- Not suitable for heavy-duty or industrial use
- Not suitable for aluminum
Best Priced TIG Welder
Lotos CT520D
Specifications
- Dimensions: 18 x 8 x 11″
- Weight: 32lbs
- Input Power: 110/220V 50/60Hz
- Output Range: 15-200A
- Duty Cycle: 60%
This product from Lotos comes with many attractive features, the most significant being its price. Even though this is a TIG welder, it also features a stick welding process, which means that you can use it for a wide range of applications.
With this unit, you get the amperage output range from 15A – 200A which is low enough to give you a stable arc, deep weld pool, and neat finish. If you work with steel, stainless steel, or thinner materials, the Lotos CT520D will get the job done.
You can also use this unit for plasma cutting. It makes use of compressed air to cut through materials such as alloy steel, stainless steel, mild steel, copper, and aluminum. The additional cutting function makes this a worthy addition to the home workshop.
Many professionals and hobbyists that use the Lotos CT520D regularly agree that it offers great value for money. Even though this combination unit only features a DC power output, that makes it great for cutting and welding thicker materials.
Pros
- An affordable product from a reputable brand
- High-quality components
- TIG/Stick welding and plasma cutting makes for great versatility
- Easy to use and completely portable
Cons
- Only has a DC power output
- Unsuitable for oxidized metals
- Doesn’t feature a wire feed and spool gun
Power Requirements to TIG
The power source of TIG machines can be DC (direct current), AC (alternating current), or AC/DC.
DC power delivers a concentrated arc with the bulk of the heat contained in the workpiece. When you use a DC output, you have to make sure that the work surface is clean before you start welding; you should also ensure that there is an efficient gas shield. DC is primarily used for working with harder materials like steel.
Certain metals like aluminum and magnesium contain a tenacious oxide film on their surface. To weld these self-oxidizing metals, you need a welder with AC capabilities. Because the current alternates between positive and negative, the periods of electrode positive remove the oxide and keeps the surface clean and expose the base metal.
It follows, then, that if you have a machine that employs either AC or DC output, you are limited in terms of the material that you can weld. To eliminate this problem, it is advisable that you get a welder that delivers both AC and DC. This will ensure maximum application versatility.
To control the speed at which the AC current alternates from positive to negative, make sure that your TIG welder is fitted with balance control. Controlling the balance of AC operation will allow you to change the length of your welding and cleaning cycles according to the level of oxidation on the metal.
Top 7 Models Reviewed
Lotos LTP5000D
Specifications
- Dimensions: 15 x 6 x 12″
- Weight: 26lbs
- Input Power: 110V/220V 50/60Hz
- Output Range: 10-50A
- Duty Cycle: 60%
A highly versatile unit that you can use for TIG and Stick welding as well as plasma cutting.
If you are looking for pure value for money, look no further than this cutter and welder combination from Lotos. The quality of this unit is on par with other products that feature the same power output and amperage range. The feature that makes this one unique, however, is the wide range of welding applications that it has to offer.
The plasma cutter is ideal for casual and light industrial use, as it delivers a dual voltage capability of 220v/110v. Unfortunately, it only delivers a DC output, but this allows for cutting and welding of steel up to ¾” thick. Lotos Plasma cutter owners are generally vocal about this unit’s amazing capabilities and wide application range.
Pros
- Offers high value for money
- Easy configuration and operation
- High-quality components
- Combines TIG and stick welding with plasma cutting
Cons
- Not suitable for heavy-duty use
- Only provides DC output
- Can’t weld aluminum
AHP AlphaTIG
Specifications
- Dimensions: 21 x 9 x 21″
- Weight: 5.6lbs
- Input Power: 110/220V 50/60Hz
- Output Range: 10-200A
- Duty Cycle: 60%
The first thing you’ll notice when considering this unit is the fact that it offers both AC and DC output. Not only that, but it also has an amperage output range from 10A to 200A. Although it doesn’t provide the highest performance at low amperage, you can still weld aluminum that is ¼” thick.
Since you also get DC output, this TIG machine allows you to weld steel and a whole range of other metals as well. It also features pulse width modulation to give you complete control over the power that goes to the workpiece.
One drawback that you may find is that this is not equipped for MIG, but as a TIG and Stick welder, you can’t ask for better. Based on reviews from proud AHP AlphaTIG owners, the best feature is the control you have over power and heat delivery.
Want to learn more? Check out our full review here.
Pros
- High-quality TIG and Stick welder
- A wide range of material applications
- Portable and easy to use
- Delivers a stable arc and neat finish
- Generous arc length
Cons
- The foot pedal has a lacking ergonomic design
- The flow meter is somewhat inaccurate
Forney Multi-Process Welder
Specifications
- Dimensions: 19 x 9.5 x 16.5″
- Weight: 43lbs
- Input Power: 120/230V
- Output Range: 5-190A
- Duty Cycle: 60%
The TIG welder from Forney is everything you need in a versatile and reliable welder. As a multi-process welder, you can use it for Stick, Flux Cored, MIG, and TIG welding. Switching between these processes and overall use is effortless, making it ideal for inexperienced welders.
One of the biggest benefits of this machine is the quality and versatility you get for the price. The relatively high performance at low amperage allows for a stable arc and neat welding appearance. Although the TIG torch and foot pedals are not included, you still have ample control over welding and heat output.
Both new and seasoned welders enjoy this unit’s customizable configuration settings. They also appreciate its multi-functional qualities.
Pros
- High-end multi-process welder
- Great for household and light commercial welding
- Easy for amateur welders to use
- Easy to configure and use
Cons
- Not suitable for heavy-duty applications
- Provides DC output only
- Aluminum welding is not possible
Everlast PowerTIG
Specifications
- Dimensions: 24 x 9 x 17″
- Weight: 65lbs
- Input Power: 240V
- Output Range: 5-250A
- Duty Cycle: 60%
This product really steps things up a notch in terms of quality welding. First off, it offers a wide amperage range with excellent performance at 5A. This means that you the best possible arc stability, effortless start, and top-notch crater filling.
You get both AC and DC power output, which means that you can weld aluminum and magnesium, as well as thicker steel plates. A maximum power delivery of 250A on its 240v motor means that you can use this welder for almost all welding jobs, including industrial applications. You can also shield yourself from gas exposure by controlling post- and pre-flow.
Although the panel display may be confusing to some people, you do get the best in terms of functionality, quality, and efficiency with this model.
Pros
- Powerful unit with a wide amperage range
- Durable with high-quality components
- Suitable for industrial and commercial use
- The foot pedal is included for more control
Cons
- May not be as easy to use for beginner welders
- Requires an additional TIG cooler
Miller Electric Maxstar 150
Specifications
- Dimensions: 16 x 12 x 11″
- Weight: 13.5lbs
- Input Power: 115-230V 50/60Hz
- Output Range: 5-150A
- Duty Cycle: 100%
If you are looking for something that is light and easy to move around, this is your best bet. At only 13.5 lbs, the Maxstar 150 from Miller Electric is your answer to precision welding. This is because it has an amperage range of 5A to 150A, allowing you to weld metal as thin as 0.020″.
This sophisticated TIG welder has a duty cycle of 30% at 150A. At 100A, however, the duty cycle goes to 100%, which means that you get a prolonged performance. With this unit, you will be able to weld steel with a thickness of up to 3/16″.
The biggest disappointment for mostly satisfied owners is the fact you don’t get an AC output with this product. This has the effect that welding oxidized steel is out of the question. You do, however, get a beautifully stable arc and quick start.
Pros
- Light and portable
- Can weld a wide range of metal thickness
- High power delivery at low amperage
- 100% duty cycle at 100A
- High-quality and durable
Cons
- Not suited for heavy-duty use
- Not possible to weld aluminum
Hobart 500551 EZ-TIG
Specifications
- Dimensions: 17 x 9.9 x 23.9″
- Weight:50lbs
- Input Power: 230V
- Output Range: DC: 10-165A
- Duty Cycle: 20%
If you need a model that will get the occasional job done easily and efficiently, the 500551 EZ-TIG is for you. This basic, no-nonsense TIG Machine provides AC and DC power output, making it possible for you to weld oxidized steel. It’s also well-known for the fact that it’s incredibly user-friendly.
The Hobart has an amperage range of 10A to 165A, which means that you get relative stable arc and crater filling ability. Included is a foot pedal to provide you with optimal control of your amperage output.
Although Hobart owners are generally not crazy about the limited metal thickness range, they love the simplicity of going between 220v and 110v or from AC to DC with the flick of a switch.
Pros
- Incredibly simple and easy to use
- Offer an AC and DC power output
- Excellent for hobbies and household use
- Good quality and value for money
Cons
- Not suitable for heavy duty jobs
- Doesn’t cover a wide range of metal thickness
Razorweld Digital TIG
Specifications
- Dimensions: 16.7 x 6.4 x 12.8″
- Weight: 22lbs
- Input Power: 110/220V 50/60Hz
- Output Range: 5-200A
- Duty Cycle: 25%
Simplicity is, as they say, the ultimate sophistication. This is also true when it comes to the Digital TIG from Razorweld with its 200A AC and DC power output. With this welder, you will be able to weld steel with a layer of oxide on the surface as well as stainless steel.
This model has a dual voltage of 110v and 220v, as well as an adjustable amperage range of 15A to 50A. Although you won’t be able to weld metals at extreme ends of the thickness spectrum, you do get a powerful and high-quality performance. Additionally, you get all the benefits of portability and user-friendliness that this unit has to offer.
Razorweld customers are particularly pleased with the quality of the add-on components like the foot pedals, torch, and hose.
Pros
- High-end TIG welder, perfect for DIY projects
- Suitable for welding oxidized metals
- Easy handling and operation
- Intelligent digital control
Cons
- Doesn’t feature a wide amperage range
- Limited in terms of metal thickness
Common Mistakes When Operating a TIG Machine
AMPS – AC/DC
The type of material and electrodes that you will be using determine which current you should use. A common mistake people make when operating a TIG welder is to use the wrong current. For metals that have a layer of oxide on the surface, like magnesium, it is important that you switch to AC.
If your equipment is not geared for AC, you will not be able to weld the oxidized steel. Any other steel can be welded with a DC power output. If you are unsure of which current to use, cut off a piece of metal and test your different settings to ensure that your weld is at the correct strength level.
Your amperage range is also significant when it comes to the thickness of the metal that you are welding. When the range starts above 10A, chances are that you may warp the thin metal. Similarly, an Amp range that is limited to, say, 50A can make welding steel that is ¾” thick more difficult.
Portability
Optimal portability can be a big productivity boost and time saver, especially if you engage in overhead welding or when you have to work on a roof. Your portability needs depend on your setup and how you use your equipment, but there are some common mistakes that people make in terms of portability.
The most common mistake is tugging at the welder to move it closer. This can be dangerous and carry the risk of damaging your unit. Rigging up a service trolley can make it easier to handle and move your machine around.
Another mistake is having welding cables that are too short. If you work in a fixed setup or on a bench, this is not a problem, but if you switch to different job sites, make sure that your cables are as long as possible. Try to make use of trailers and storage solutions to keep your equipment and cables organized.
Cooling Control
A common mistake that welders make is to not preheat the welding surface. Preheating prevents cracking as it prolongs the cooling rate after welding. The type of metal and its thickness determines the preheat.
It is also important to administer temperature control, especially when you are working with thin or delicate materials. You typically control the weld temperature by means of pulse welding. This is an alternating lower and higher peak current that allows for a stable arc.
Effective cooling control will ensure that your welding job has a neat appearance and a sound structure. When the welding temperature is controlled, you will be less likely to see cracking or disintegration when you are done.
Welders Under…
…$500
…$1000
AHP AlphaTIG
This is a high-end welder that is a favorite amongst industrial workers and part-time workers alike. The AHP AlphaTIG feature pulse width modulation to allow for ample temperature control as well as amperage control by means of a foot pedal.
At 28 pounds, this model is also incredibly light and easy to move around. It also has a simple interface and is incredibly user-friendly.
Everlast PowerTIG 185
The powerTIG 185 has an AC and DC power output, which makes it ideal for welding magnesium and other oxidized materials. Like the AlphaTIG, it’s also light and portable. Although this model is on the expensive side, you can expect its performance to be on par with the very best units available today.
Conclusion
As someone that is looking to buy a new TIG welder, you have a lot to consider. It is important that your purchasing decision is based on your unique welding needs and budget. If you don’t expect to weld aluminum anytime soon, incurring the additional costs of buying something with an AC power output doesn’t make sense.
Remember to keep the need for add-ons like foot pedals and cooling equipment in mind. When buying any of the products listed above, you can expect to see above average performance and quality. Choosing from this list mainly requires you to consider your power infrastructure, setup, welding needs, and personal preferences.
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