Best Multi Process Plasma Cutters [All in One] Buyer’s Guide 2022

Our Top 4 ESAB Combo Welders for 2022

The ESAB Miniarc 161LTS Stick Package is a high-quality stick and DC TIG welder that can run off 115V or 230V power. It has an output range of 5A to 160A. This unit automatically configures to the primary input and features hot start, arc force, and lift arc TIG.

The MiniArc offers a wide application range, especially since it is capable of welding with E6010 electrodes. This model is suitable for use in light fabrication, general repair and maintenance, HVAC repairs, and automotive work.

The ESAB Fabricator 141i multi-process machine can be considered a stick, TIG, and MIG welder and comes with a thermal arc TIG torch W4013802.

This integrated portable system offers a wide range of features, including 4T trigger control, digital meters, and overload protection, to increase the lifespan of the welder. These multi-process welders provide ample control in terms of infinite voltage, adjustable burn-back, and inductance to improve arc stability and reduce spatter.

According to many customer reviews, the141i is suitable for several applications, including general maintenance, agricultural equipment repairs, automotive work, and light fabrication.

In addition to skill in stick and TIG, this multiprocess model also has flux-cored MIG or gas-based welding capabilities. Apart from general steel and automotive construction, you can also use the Rebel for light industrial projects.

The Rebel EMP 215ic differs from most other products in this category in that it features smart MIG technologies that “learns” the operator’s technique and styles. As a result, you will achieve a stable arc, consistent results, and an increase in productivity.

Other benefits that reviewers like include a clear view of the TFT screen when your helmet is down and a five-handle roll cage for added portability and stability.

The Rebel EMP 235ic features MIG, DC TIG, and stick processes and can weld steel plates with thicknesses of up to ½ inches. Like the Rebel EMP 215ic, the 235 also comes with smart MIG technologies to adapt to your unique style and to produce a consistent and smooth arc.

The 235ic multi-process welders are compatible with the full range of wire up to 0.035”, solid wire up to 0.0445”, and cored wire up to 0.052”. You can also use this machine with rods up to 5/32” and TIG rods up to 3/16”.

ESAB’s and Thermal Dynamics’ manual plasma cutters are usually fitted with a handheld torch to cut different types of metal. These systems are versatile and typically have low power requirements.

Manual plasma cutting systems use small shop air as the shield or plasma gas and can be used in several applications, including general maintenance, commercial manufacturing, and automotive repairs.

Automatic processes control all the parameters necessary to run a plasma cutting system, so the operator doesn’t have to do it manually.

Automated systems and controls include, among others, current, arc voltage, cutting speed, and gases. Automation allows for parameter sets that are suited to the metal type and thickness.

The Thermal Dynamics 1Torch from ESAB is compatible with almost all plasma cutting power supplies and can work with a high-frequency start system, CD start system, touch start system, and blowback start system.

Installing the 1Torch on your power supply will allow you to benefit from its contemporary and high-performance technology.

Thanks to Thermal Dynamics’s Xtremelife technology, you can benefit from advanced, long-lasting, high-precision plasma cutting consumables..

The long-lasting consumables allow for an excellent return on investment and an increase in production time.

Thermal dynamics provides high-end plasma cutter accessories to improve productivity, reduce fatigue, and help you achieve precision cuts and quality results. Accessories include, but are not limited to, torches with cables, electrodes, nozzles, drag shields, and spatter guards. These accessories add to plasma cutting systems overall performance.

Thermal Dynamics Plasma Cutters Buyers’ Guide

The Thermal Dynamics Cutmaster 42 plasma system is one of the most affordable entry-level models available today. Unlike most other plasma systems, this unit also can increase power from 27 Amps to 40 Amps when you switch from 120V to 230V.

The machine can easily cut steel with a thickness of ¼ inches. If necessary, you can cut steel that is up to 5/8 inches thick. The Vent2Shield technology allows the unit to run with a small compressor. As a result, the plasma system is lightweight and has complete compatibility with 120V.

Like all products in this range, the Cutmaster 52 was specifically developed to ensure that the recommended cut capacity is the same as the true cut capacity. As a result, you can rest assured that the machine will deliver on its specifications, which includes a cut capacity of 1.2 inches.

This plasma system features front panel LED’s, storage compartments for easy access, and a versatile 1torch with ATC disconnect. It also has an auto-pilot restart feature and a lightweight design for added portability and an impressive performance.

The 60i is one of the newest additions to the plasma Cutmaster range and has the highest power to weight ratio in this line with a true cut capacity of 5/8 inches and a weight of 37 lbs. This system features an intelligent design, an output power rating of 7.5 kW, and a duty cycle of 100% at 40A.

Another standout feature that reviewers liked is the new modular SL60QD torch that can be separated between the lead and the handle. You won’t have to replace both when one or the other becomes defective.

There is a lot to love about this plasma system. Firstly, you get a true cut capacity of ¾ inches that is the same as the recommended cut capacity. Despite being incredibly powerful, this machine only weighs 43 lbs., which, together with the TRUE GUARD roll bar, adds to its portability.

Other features include conveniently located controls, color-coded pressure status and setup errors, and a trigger latch feature that prevents hand fatigue during operation.

Key Factors to Consider

Knowing the type of metal you mostly work with is essential when shopping for a new plasma system. If you get the wrong tool, you won’t be cutting all that much.

The Thermal Dynamics Cutmaster line can cut mild steel, stainless steel, and aluminum, to name a few. Some models can also cut cast iron.

Most manual plasma systems have cutting capacities of up to 1/2 inches.

When it comes to price, the critical question is whether a budget model can handle your task, especially since you don’t want to pay more than is necessary. However, if you want a cutting capacity or more than 1 inch, quality cuts, and high amperage, it will be worth your while to consider models that cost more than $1,000.

The number of amps is also a vital determinant of the unit price, especially since it influences other performance metrics like cutting depth and power to weight ratios.

A plasma cutting system’s power supply converts AC voltage into a consistent DC voltage that typically ranges from 200 to 400 VDC. DC voltage powers and maintains the arc throughout the cut. It also regulates the current output that is required, depending on the type and thickness of the metal.

When welding or plasma cutting, an accurate digital display of process controls can help to achieve a solid-looking weld or cut. High-pixel options or displays that are visible even when your welding helmet is down may increase the unit price, but these can vastly improve work quality.