The 7 Best Welding Jackets on the Market – 2019 Reviews

What should you be looking for in protective clothing? The best welding jackets don’t only shield your skin and work attire from heat and flying pieces of hot metal, but they’re also comfortable to wear.

When shopping for working coats, you may find that lower-end products offer a degree of protection, but they tend to be heavy and hot. If you own one of these low-quality jackets, you may prefer the risk of personal injury to sweaty discomfort.

Finding the perfect blend of comfort, quality, and safety at an affordable price can be a challenge. To help you out, we’ve done extensive research on several products and their reviews. Continue reading to learn more.

XL, Fits Chest Size: 50"88% Cotton, 12% Nylon1.5 pounds
X-Small, Small, Medium, Large, and X-Large9 oz. FR-treated brushed cotton1.32 pounds
XXL, 11.7 x 9.9 x 1.3 inches100% Cotton1 pound
Small, Medium, Large, X-Large and XX-Large88% Cotton, 12% NylonN/A
Medium, Large, X-Large, XX-Large and XXX-LargeLeather5.5 pounds
Medium, Large, X-Large, XX-Large and XXX-LargeLeather3.11 pounds
S-5XL9 oz. FR-treated brushed cotton1.8 pounds

Our Top 7 Safety Jackets Reviewed

Miller Electric


  • Weight: 1.5 pounds
  • Product Dimensions: 14.4 x 12.4 x 1.2 inches
  • Item model number: 2241909
  • Size: X-Large
  • Color: Navy Blue
  • Material: Cotton, Nylon
Miller Electric 2241909 Welding Jacket

The Miller Electric is a viable option if you have a limited budget and stick mostly to light welding related jobs [Read Our Buyers Guide]. This coat consists of 88% cotton and 12% nylon. As a result, it offers all the protection from sparks and flying pieces of molten metal.

Many reviewers noted that a prominent benefit of the Miller Electric is that it is not restrictive at all and that it’s comfortable to wear over regular clothes.


  • Excellent value for money
  • Lightweight and breathable
  • Shields clothes and skin sufficiently


  • Lacks durability

BSX AngelFire


  • 9 oz. FR-treated brushed cotton
  • Stand-up Welder’s collar for added protection
  • Dual inside and scribe pockets
  • Adjustable cuff and waist straps
  • Available in sizes: X-Small, Small, Medium, Large, and X-Large
BSX AngelFire Women's Flame-Resistant Welding Jacket

The BSX AngelFire is a welding jacket for ladies with a feminine fit and adjustable straps at the cuffs and waist.

People who own the AngelFire like the breathability and comfort it provides. Some reviewers complained that the fit is too slim, but at least you know it won’t get caught on protruding objects.


  • Specifically developed for female welders
  • Offers sufficient protection
  • Lightweight and durable


  • Sleeves may be too short
  • May not fit comfortably over baggy clothes

Hobart Flame Retardant


  • Weight: 1 pound
  • Product Dimensions: 11.7 x 9.9 x 1.3 inches
  • Item model number: 770568
  • Size: 11.7 x 9.9 x 1.3 Inch
  • Color: Black
  • Material: Cotton
Hobart 770568 Flame Retardant Cotton Welding Jacket

This coat is made from 100% flame retardant cotton and is, therefore, lightweight and cool to wear during the hot summer months.

Reviewers generally like the Hobart’s comfortable fit, its versatility, and the value for money that it has to offer.


  • Made from 100% cotton
  • Doesn’t overheat in hot conditions
  • Lightweight and comfortable


  • Quality of the snaps can be improved

Carhartt Men’s Flame Resistant


  • 88% Cotton, 12% Nylon
  • Imported
  • Machine Wash
  • Mighty back bi swing between shoulders for instant recovery
  • Features rain defender durable water repellent
  • Flex elbow for less restriction
  • Freedom gusset under the arms
  • Stand-Up collar
Carhartt Men's Flame Resistant Full Swing Quick Duck Jacket

The Carhartt shirt is made from 88% cotton and 12% nylon. It features a button-down collar, FR melamine buttons, two chest pockets, and a stylish appearance.

According to reviewers, the Carhartt effectively repels odor and moisture as well. They found the feel of the fabric and fit comfortable in most working conditions.


  • Fire resistant
  • Comfortable fit
  • A high-quality shirt that is durable


  • Some welders may find the material too stiff

Lincoln Electric Heavy-Duty Leather


  • Weight: 5.5 pounds
  • Torso Length: 30 – 34″ (Based on Size)
  • Item model number: K2989-XXL
  • Size: XX-Large
  • Color: Black/Red
  • Material: Leather
Lincoln Electric Heavy Duty Leather Welding Jacket

The Lincoln Electric is a heavy-duty cowhide leather welding jacket with ergonomic leather sleeves and a breathable FR back.

According to several reviews, this coat offers everything the professional welder needs, including comfort, complete protection, and breathability.


  • High-quality full leather jacket
  • Features a spatter guard button liner
  • Sufficient neck protection
  • Suitable for industrial use


  • The leather emits an unpleasant chemical smell for the first few weeks
  • The jacket may be on the heavy side

Waylander Kevlar Stitched Cowhide


  • Weight: 3.11 pounds
  • Package Dimensions: 13.4 x 12.9 x 3.9 inches
  • Size: M
  • Color: Dark Brown
  • Material: leather
Waylander Welding Jacket Medium Split Leather

The Waylander is made of A-grade cow leather and fire-retardant cotton. If a lightweight, breathable, comfortable fit is a priority for you, look no further than this high-quality product.

Welders who own the Waylander Kevlar were generally pleased with its versatility and the protection that it delivers.


  • An effective blend of cotton and cowhide leather
  • Lightweight and breathable
  • Comfortable fit


  • Collar tends to restrict neck movement

BSX Flame-Resistant Welding Jacket


  • 9 oz. flame resistant cotton BSX welding jacket
  • Welder’s collar protects against sparks
  • Extended length coverage
  • Dual inside and scribe pockets
  • Adjustable cuff and waist straps
BSX Flame-Resistant Welding Jacket - Black with Red Flames

The BSX is made from 9 oz. flame resistant cotton and features neck protection and adjustable waist straps.

Reviewers found the shirt to be breathable and suitable for welding in hot conditions. According to welders who have been living with the coat for a while, it offers enough skin and clothing protection.


  • Lightweight and comfortable
  • Ample adjustability around the neck and wrists
  • Offers complete protection against sparks and splatter


  • Fit can be improved
  • Not suitable for overhead or stick welding

What is a Welding Coat?

A welding jacket is an essential item in your arsenal of personal protection equipment (PPE). During a welding job, your arms, torso, and neck are vulnerable to sparks, weld splatter, and heat. Since these products are made from fire resistant and thermally insulating materials, these areas of your body, as well as your clothing, are protected.

In industrial settings, agencies like OSHA require employers to issue their workers with personal protection equipment that includes welding jackets.

Protective coats are typically made from materials including leather, cotton, carbon fiber, denim, or rubber. A combination of aramid and rayon is also a popular fabric of construction.

The Importance of Wearing Protective Gear

Protective workwear is essential to minimize the risk of personal injuries and health issues.

During the welding process, a welding arc emits intense UV and IR radiation. Long-term exposure to these rays can result in a “sunburn” and increase your risk of skin cancer. Doing a welding job while wearing just a t-shirt is not a good idea.

Sparks and metal splatter can also burn your skin and, if you’re wearing regular clothes, the hot metal can burn the fabric into your skin. Your protective gear should, therefore, be entirely fire-resistant and thermally insulated.

A man using Protective Gear while welding


There are several benefits to wearing protective equipment. Most importantly, you’ll protect your body from cuts, burns, and radiation.

When you and your clothes are completely shielded, you don’t have to worry about protecting yourself, and you can focus on the job at hand. If you continuously have to pay attention to keeping your face or body out of harm’s way, it can diminish your attention levels and lower your productivity.

PPE can also protect you from injuries and health conditions that develop as the result of long-term exposure. Your skin may not feel sore after being exposed to a welding arc for an hour, but over many years, you may develop a severe skin condition.


Despite limiting the risk of injuries, there are some drawbacks to wearing protective gear. Discomfort is perhaps the most significant challenge when it comes to PPE. Thick jackets can limit movement and be a source of frustration.

Stiff fabric can inhibit your ability to do precision work and act quickly when there is a problem, for example, moving your arm out of harm’s way.

Most work environments are not well-ventilated or equipped with air conditioning. Protective clothing can be uncomfortable and tiring in hot conditions.

Since protective gear is crucial to ensuring your safety, you may want to find products that allow you to move freely and that have features to reduce heat.


As a rule, cotton is flammable, and if a jacket is made of cotton, the fabric’s structure should be chemically altered to ensure fire resistance.

Cotton is a popular fabric for protective coats as it is flexible and lightweight. Also, it has a softer feel than materials like nylon and leather. Since cotton is not the most durable fabric, it is often used in combination with nylon fibers.


Nylon is a synthetic fabric that is stretchable, strong, and lightweight, making it suitable for use in protective gear. Chemically, nylon consists of chains of amide molecules. Nylon clothing is often machine-washable and has a low moisture absorbency.

Nylon jackets are typically incredibly durable and are not susceptible to tears and gashes. Gear that is made from this fabric is often water resistant, fire retardant, and may even have zero porosity.


Leather is one of the most durable materials, and it exhibits the best thermal and fire resistance properties. Leather products can either be top grain or split grain, which is a cutting and tanning method to ensure that the protective jacket doesn’t irritate the wearer’s skin.

Usually, the leather is manufactured from cow or pig hides, but leather from deer and elk is not uncommon. Leather is often intermixed with cotton to increase flexibility.

leather welding gear


If manufacturers want their protective gear to stand out regarding strength and durability, they will often select cowhide as the primary fabric. Cowhide doesn’t crack as easily as other types of leather, and it also performs well when it comes to flexibility and breathability – key PPE features.

This type of leather is resistant to punctures, moisture, and heat, making it one of the most popular fabrics for welding protection.

Nylon / Kevlar

Like leather, the combination of nylon and Kevlar is excellent when it comes to preventing skin burns. Industrial and heavy-duty welding applications require extensive burn protection. For optimal protection and other features like flexibility and breathability, consider this distinct chemical composition.

How to Pick the Right Size Safety Jacket

Welding jackets come in standard sizes, including small, medium, and large. To find out which size is right for you, measure the size of the biggest part of your chest by wrapping a tape measure comfortably around your upper body.

Compare this measurement to the sizing chart on the product detail page to find your standard size. If your belly is larger than your chest, measure the distance around the biggest part of your stomach.

The tape should not be wrapped too tightly around your body, and you may want to do the measurements while wearing your regular work attire.

How Long Will My Welding Jacket Last?

The lifespan of your jacket depends on several factors, including its fabric type, quality, and wear and tear. A high-quality product that receives proper care will be able to maintain its flame and heat resistance for anything from two years to a lifetime, even if you wear it on a regular basis.

Consistent and unnecessary exposure to the elements, heat, moisture, and dust can reduce your jacket’s performance and lifespan.

What Type of Welding Will You Be Doing?

There are, in essence, four types of welding, including:

  • A shielded metal arc that uses an electric current to form an electric arc between the stick and the metal
  • Gas metal arc or metal inert gas (MIG) for industrial applications
  • Flux cored arc, a semi-automatic arc type
  • Gas tungsten arc or inert tungsten gas (TIG)


The welding-type also plays a role in determining the protection you need. With shielded metal arc, for example, you need sufficient arm protection, and with flux cored arc, move ability and portability in construction projects are essential. to find out more on the different types of welding processes please see our [In Depth Guide]

A man welding while wearing a yellow welding mask

What Climate Will You Be Working In?

Around 90 percent of all welding bag materials are water and fire resistant. If you typically weld in damp environments, it is of particular importance to ensure that clothing, electronics, and delicate belongings are not exposed to moisture and sparks. Bags made from 1680 Denier fabric or 600D polyester typically offer optimal resistance.

Can a Welding Bag Hold 50 lbs of Gear?

Climate is a significant consideration when selecting a welding jacket. If you live in a cold climate, you don’t have to compromise fabric thickness and, therefore, the level of protection for the sake of breathability and to prevent overheating.

On the other hand, if you work in a hot climate, you must find a high-end product that offers temperature control.

When choosing a welding jacket, never sacrifice fire-resistance for added comfort or movability. Protecting yourself from sparks, splatter, and the arc’s IR and UV rays is crucial when you are busy welding. The best options for fire protection are leather-based, preferably cowhide leather.

The thickness of the fabric is another consideration that depends on the climate of your location. If you live in a cold environment, you can get away with a thicker material. However, in warmer climates, you will have to find a thinner fabric that offers the same level of protection.

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