The 7 Best Welding Caps, Doo Rags & Beanie Headgear Buyers Guide

Last Updated on May 2022

As much as you love welding, it cannot compare to the safety of your body. Your head is one of the vital parts of your body that must be protected from harm during welding. The primary reason why welders use Welding Caps Doo Rags & Beanie Headgear is to protect their head, ears, and neck from the welding spatter and sparks flying around the welding workspace.

This headgear provides the all-important cushioning on your head. On the same note, while you might be using a face shield or welding helmet to protect your eyes and face, it’s equally important to protect your head from the hazards mentioned above as well as from the boiling heat in the welding environment.

However, if you have tried to shop around for welding caps, doo rags, and beanie headgear, you must have noticed there is no shortage of varieties in the market. Choosing the best of this headgear can be a challenge if you don’t have a reliable source of guidance.

We endeavor to make things easy for you. In this buyer’s guide, we review the 7 Best Welding Caps Doo Rags & Beanie Headgear and give you useful tips to help you as you shop around for this headgear. We consider 3 caps, 2 Doo rags, and 2 beanie headgears

Let’s start with our top picks of welding caps for the year 2022.

Small Product Image of Comeaux Caps Reversible Welding Cap
  • Material: 100% cotton
  • Weight: 2.39 ounces
  • Dimensions: 6 x 10.1 x 1.65 inches
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Small Product Image of REVCO - BC5W-BK Armor Cotton Welding Cap
  • Material: 100% cotton
  • Weight: 2.24 ounces
  • Dimensions: 5 x 4 x 1 inches
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Small Product Image of Lincoln Electric Welding Cap
  • Material: Cotton
  • Weight: 1.12 ounces
  • Dimensions: 6 x 1 x 1 inches
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Small Product Image of Lincoln Electric Welding Doo Rag
  • Material: Cotton
  • Weight: 0.81 ounces
  • Dimensions: 5 x 1.7 x 1.1 inches
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Small Product Image of Lincoln Electric K2993-ALL Welding Doo Rag
  • Material: Flame Retardant (FR) Cotton
  • Weight: 2.39 ounces
  • Dimensions: 5 x 5 x 0.7 inches
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Small Product Image of Lincoln Electric KH823L Welding Beanie
  • Material: Cotton
  • Weight: 0.8 ounces
  • Dimensions: 11 x 6 x 1 inches
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Small Product Image of BSX Gear BC5B-BK Welding Beanie
  • Material: Cotton
  • Weight: 0.64 ounces
  • Dimensions: 9 x 6 x 1 inches
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7 Best Welding Caps, Doo Rags & Beanie Headgear Reviews

Comeaux Caps Reversible Cap Solid Black


  • Measures 27 and ¼ inches
  • 100% cotton
  • Machine washable

This welding cap measures 27 and ¼ inches from its crown’s top to the bottom of the cap. This size means it gives the wearer the right amount of coverage of the head. Even if you wear this cap for extended durations, you’ll still feel comfortable with it since it has a flexible brim design for maximum comfort.

With its medium crown design, you are sure to get better levels of protection. Unlike other welding caps, this one does a great job of providing security to your neck and ears.


  • This cap is reversible. This means you can use it repeatedly every day.
  • It’s made from 100% cotton, so this headgear is very comfortable to wear.
  • It is machine washable hence easy to keep clean.


  • It might need more frequent washing

Revco Armor – BC5W –BK Cotton Welding


  • Cotton material
  • One-size-fits-all
  • Double-insulated material

It is the features of this rather dull-looking welding cap that push it to this list of top-rated welding caps 2020. Or one, this welding cap is made from 100% cotton and has a double layer material.

The cotton material makes it comfortable and easy to clean. The double-layer is your security against any spatter and slag that might attempt to penetrate through the cap.

What you might also like about the cap s that it’s a one-size-fits-all. So if you have problems finding a hat that fits you from other manufacturers, this is an excellent choice for you.


  • It is an affordable option if you are on a tight budget.
  • The elastic bands help it have a universal fit.
  • The double-insulated material not only provides protection, but it also ensures the cap is impervious to damages.


  • It’s not clear whether it has fire retardant properties

Lincoln Electric Welding Cap


  • 100% cotton material
  • Absorbent material
  • Inner side of the cap is padded

Well,’ one thing you’ll notice about this welding cap is the color, stars, and stripes of the American flag. Yes, you can showcase your patriotism with this top rate welding cap. But beyond the patriotic look, this cap is made using 100% cotton material and s thus very comfortable to wear as you weld.

Thanks to the mesh inside liner, the cap allows air to pass through hence helping in cooling your head. Its absorbent material does a superb job in preventing sweat from formulating on your head.

The inner side of the cap is padded hence providing optimum comfort to you as you go on with your welding projects. The cap also has an elastic ring that allows it to have a snug fit on your head.


  • It comes with a reasonable price tag, yet it doesn’t compromise on quality.
  • The top-notch absorbent liner wicks away moisture, thus getting of constant sweaty problems.
  • Flat-stitched seams ensure the cap is comfortable to wear and cannot chafe against your skin.
  • It has excellent breathability.
  • The cap can fit almost any head size.


  • Some buyers complain that the outer material is smooth and causes their welding hood tom to slip off.

Lincoln Electric Welding Doo Rag K3204-ALL


  • High-quality cotton
  • Well-lined with soft athletic mesh
  • Tier closure design

If you want to complement the high-quality cotton in your welding cap with a doo-rag with the same material, the Lincoln Electric Doo Rag fits the bill. This doo rag features the same stars and stripes pattern as the cap and brings the same cotton advantages to your welding experience.

The inside of this doo rag is well-lined with soft athletic mesh for faster absorption of moisture and helps prevent your hair from pulling.

The tier closure design makes sure you can easily adjust the doo rag to the size of your head. This doo rag is an excellent choice for professional and amateur welders alike.


  • It is made using high-quality cotton material.
  • The rag is comfortable to wear.
  • The sweat absorbent liner makes sure your head remains moisture and humidity free.
  • Adjustable fit allows you to adjust the size of the doo rag to the size of your head.


  • Some buyers complain about an error in the listing. They claim to receive only 1 unit instead of the 2 indicated in the listing.

Lincoln Electric K2993-All Doo Rag Black & Red


  • ASTM compliant 9 oz cotton
  • Anti-static and anti-mildew
  • High-quality cotton and the breathable

A genuine welders doo-rag this headgear features a premium retardant fabric. It’s made from ASTM compliant 9 oz cotton, which does a fantastic job of extinguishing fire and flames. This fabric has an anti-static and anti-mildew for added protection and longevity.

You won’t have to worry about comfort: the high-quality cotton and the breathable, lightweight design offer superior comfort to the wearer.

Just like it the other Lincoln doo rag mentioned earlier, this one provides an adjustable fit without compromising protection.


  • The flame retardant feature allows the doo rag to extinguish flames, thus offering your head maximum protection against fires.
  • It is very comfortable to wear.
  • It offers an adjustable fit.


  • Again, there are complaints about the number of units enclosed in the package. Instead of getting 12, some buyers have received only 1 unit.

Lincoln Electric Large Flame Resistant Welding Beanie


  • Breathable
  • Fits hats of size 7 to 7 and 3/8
  • Flame-resistant

If you have a massive head and have been having problems getting the right welding beanie for your head, this large welding beanie provides an excellent solution. As the name rightly suggests, the beanie is meant for welders with extra-large heads.

In terms of protection, you can count on this welding beanie to offer the top of your adequate protection from heat and welding spatter.

This beanie is entirely breathable, meaning your head will not be short of the refreshing flow of air.

Your hair and scalp are safe from the damaging effects of welding fire thanks to its flame-retardant capability.


  • It’s a large size beanie that fits hats of size 7 to 7 and 3/8.
  • It is made from high-quality cotton.
  • It cushions the helmet for additional comfort.
  • It is a flame-resistant welding beanie.


  • Though it is meant for large heads, some wearers still find it small relative to the size of their heads.

BSX Gear Welding Beanie Fits Most


  • FR cotton
  • Suitable for all welding applications

This is sturdy FR cotton welding beanie cap. If you’ve been using a welding beanie that won’t work with some welding applications, you now have a reason to smile. The BSX Gear Welding Beanie is suitable for all welding applications.


  • Made from high-quality cotton.
  • It is easy to wash.
  • This welding beanie is suitable for all welding applications.
  • The beanie fits all head sizes.


  • This welding beanie tends to shrink when washed.

Buyer’s Guide

The fact that these categories of welding gear are all meant for the head makes the buying tips are mainly the same or generic. So whether you are looking for a welding cap, a welding doo rag, or welding beanie, the following tips will help you select the best product to protect your head from the dangers associated with welding.


The material used to make the headgear is of paramount importance. For a start, some materials can be very slippery. If you buy a headdress made from such materials, you’ll most certainly, have problems with your helmet. With headgear made using slippery material, you’ll have a difficult time keeping your welding helmet or safety hard hat in place.

In short, when choosing the best headgear, chooses one with a material that has some traction on it.

Pudding/ Cushion

Of course, you wear a mask or helmet as part of your welding safety gear. The problem with helmets is that they can get quite uncomfortable with extended use. To avoid this kind of discomfort, you have to select the right headgear for your welding projects.

The headgear you choose should have enough padding to cushion your head from the impact of the helmet.

Fire Retardant Properties

If there’s one hazard that you are seeking to avoid with your headgear is fire or flame occasioned by welding accidents. While it’s true that such accidents can and do occur, your headgear can be the difference between your head getting burnt or remaining safe and unharmed by the flames.

Fire retardant properties enable your headgear to repel and even extinguish the flame coming towards your head. Besides, such features allow the headgear to prevent spatter and slags from reaching your head.

As you buy this gear, look for one with double layers. These kinds of headgears are thick enough to bar spatters from penetrating through the material and getting to your head.

Comfortable and Light

Other than the fire retardant properties, it’s also vital to consider your comfort when wearing this welding headgear. The product you choose should not be too tight or too loose. Either way, such a helmet will be very uncomfortable and might interfere with your concentration when you are welding.

A suitable headgear should allow air to flow so that you don’t get excessively warm in the process of welding. If you can get a headgear with a sweatband, that is a big plus for you because this band will prevent sweat from oozing down to your face.


Although these are not a necessity, they still are useful additions on your headgear. Flaps will help protect your ears from sparks and spatter. In case the flaps are long enough, they can offer extended protection to your collar area and parts of your neck. Yes, these are vital parts of your head though they are not covered by many welding headgears in the market today.

Best Places to Purchase Welding Caps, Doo Rags & Beanie Headgear


There are several places to buy safety gear. For worry-free return policies, transparency in terms of product quality and customer service, and fast shipping, head over to Amazon.

When you browse on Amazon, you can see what previous buyers thought of the product they bought, and find out everything about things like material quality, protective features, weight dimessions and design. You don’t need to go out to compare prices or features.

If you have any sort of problems with your sheet metal break, you can also quickly and easily return them hassle free.


Wearing a welding mast is a vital part of protecting your head when you are welding. However, welding masks can be quite uncomfortable if some significant additions do not support them. Welding caps, welding doo rags, and welding beanies offer this additional gear to provide complete protection and comfort to your head as you weld.

Given that there are many brands of the welding headgears, it only makes sense to pick the best that the market has to offer. The good thing about these types of headgears is their very affordable prices. Almost every welder can afford these accessories and the comfort and protection they bring to your welding tasks.

Pick the most suitable welder’s headgear from this list and safeguard your head from the hazards associated with welding.

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