Hypertherm Powermax 45xp Plasma Cutter Review [2022]

Last Updated on May 2022

It’s hard to find a reliable cutting tool these days. The market is filled with underdog brands, and it’s easy to quickly become confused amidst the many promises of quality. We have simplified the process of sorting out the good from the bad. Read out in depth review of the [Top Plasma Cutters for 2022 guide] and feel comfortable with your pick.

Some manufacturers, however, have made an effort to set the bar high again, including Hypertherm with their Powermax 45 XP hand system. We’re here to see what it can do and what it can offer you.

In this review, we’re going to talk about the key features, specs, benefits, price, and all other important aspects of performance regarding this exquisitely powerful cutting tool.


The Hypertherm’s Powermax 45 is very powerful and versatile. Its power is supplied by an IGBT Inverter while its gas supply involves clean, dry, and oil-free air/nitrogen.

Its actual dimensions (with handles included) are 16.75 inches in depth by 6.75 inches in width by 13.7 inches in height. Weighing only 37 pounds, it’s a moderately light cutting system.

Hypertherm’s Powermax 45 cutting system is made in the New Hampshire. It’s an American product made by a reputable American brand, and what speaks volumes about its quality is the fact that you’ll get a 3-year warranty for the power supply and a 1-year warranty for your torch. In case we’ve missed something, you can safely count on its reliability, as you’ll get a refund if anything goes awry in that first three years.

This remarkable machine is very durable and robust. All of the cords are made of industrial-grade materials, and it’s not hard to spot the sheer strength of Powermax 45, even with naked eye. The smart-sense technology regulates the air pressure, preventing malfunctions, so you shouldn’t fret too much about it dying on you for at least a decade or so.

With 45 amps of cutting power, it’s safe to conclude that Powermax XP is very versatile. It can cut through any sort of metal as long as it’s 16mm thick (or thinner).

It operates on a 50% duty cycle, which is fairly good, although this isn’t the field of performance where its light shines the brightest if consumables are taken out of the picture. However, since you can easily switch between types of consumables, the XP 45 is pretty versatile altogether.

Powermax 45

Hypertherm’s cutter boasts a superb consumable consumption rate. Some of the most valuable consumable kits, available from the same brand, are the Essential Consumable Kit (standardized consumables, best for beginners) and HyAcess Consumable kit (uniquely designed, provides superior accessibility and extra reach).

Most people get the idea that Hypertherm’s XP is very expensive. However, its overall value can’t be perceived through price alone – it’s a superior, powerful plasma cutter with plenty of versatility to go about, it can switch through consumables at a rapid rate, and it’s very compact and transportable. Overall, it’s more than worth the price.

Even though there are a plethora of dealers and brands from which you could order your Hypertherm Powermax 45 online, the best place where you can purchase it is Amazon. This is simply the most reliable online marketplace where you can check the user reviews for comments, both positive and negative, on the product. What’s more, you won’t need to fret about fake sellers, as Amazon ensures all their customers are protected and safe.

Amazon Logo

If you’re looking for a powerful, sleek-looking, compact, and versatile cutting system, this cutter is ideal for you. It’s on the higher end of the pricing spectrum, but it’s the best cutting system up to date.

9.6 Total Score

Sheer power packed in a conveniently portable housing combined with impeccable versatility have granted us what we now know as Powermax 45 XP. It’s the best tool for all kinds of jobs – ideal for both hobbyists and professionals, so if you’re looking for quality, here’s a textbook example of such.

User Rating: 2.68 (63 votes)

Disclosure: We make a small commission from Amazon whenever you purchase products following our links (at no additional cost to you). This will never affect our evaluation of products. You can find our full disclosure here.

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