Last Updated on May 2022
In the modern world, welding machines are essential not only in the construction, automotive and hardware production industries but also get used by homeowners and DIY enthusiasts. Due to their versatile applications, they are prone to working in harsh weather and industrial conditions where they easily get damaged by absorbing dust and water. These are machines that require regular checkups for smooth operation. Their maintenance is at times postponed and can get overlooked as they are constantly operational; this leads to damages that could affect their performance and reduce their lifespan.
Buying the welding equipment is a huge investment that is costly to maintain. For this reason, they need all the necessary protection you can get to enhance its durability and ensure you get the best out of the machine.
Welding machine covers are a smart way to keep your welder from absorbing the workshop dust, rainwater, fire, and physical damages. This protection reduces the maintenance cost of the machine while prolonging its durability. Covering your machine also reduces the chances of buying a new machine frequently by offering safety to your current welding machine. The welder covers are made of different fabric materials and designed to offer maximum protection to the welder when not in use.
There are so many different welder covers in the market and therefore you should ensure you get the ideal cover for your machine. There are several factors you need to consider when buying your next welding machine cover, this is where this guide comes in handy.
|1.6 ounces||11 x 15 x 7 inches|
|7 ounces||19 x 9 x 11 inches|
|5 pounds||6 x 12 x 16 inches|
|15 ounces||6 x 1 x 1 inches|
|NA||20 x 10 x 12 inches|
|1.85 pounds||14.4 x 11.8 x 1.7 inches|
|12 ounces||19 x 11 x 13 inches|
7 Best Welding Machine Covers
Hypertherm powermax45 Dust Cover Vinyl
- Made from a flame-retardant vinyl, a dust cover will protect your Power ax system for years
- Protect your Power ax system from dust and dirt
- Made in USA
The dust cover has been made using durable denier fabric with a polyurethane coating and designed to protect your plasma cutter machine from dust for years.
It’s made of a flame-retardant vinyl that protects your welder from fire and sparks
It weighs only 1.6 ounces made of vinyl that can be folded to create space when it is not in use.
It comes with a strong handle which makes it portable even when fitted on the welder. It also has an opening at the front to allow cables to go through.
- Durable material
- Light in weight
- Perfect of plasma cutter
- Fitting in size
- It’s expensive
WeldingCity MIG Welder Cover
- Premium quality Hobart style 195186 welder cover
- OEM Hobart cover
- Water repellent treated
This is a premium three-layer cover designed for Hobart welders 125, 140, 180, 190, 210 and even older models.
The cover is made of oxford fabric, Thermoplastic Polyurethane (TPU) and polypropylene non-woven.
Oxford fiber is an incorporation of synthetic fibers such as polyester and rayon which allows it to repel damage by water since it can be washed and still retain its shape.
TPU is elastic and resistance to oil making the cover flexible and corrosion resistant
The non-woven layer provides flame retardancy, repellency, and washability without damage.
The combination of these layers makes its design more durable
- It’s elastic and fits well for various machines.
- Has a tri-fabric designed layer to enhance durability.
- It’s waterproof, dustproof and heat resistant.
- Perfect to use in all weather conditions.
- It has a side pocket for cables.
- Light in weight
- Not meant for heavy-duty or industrial use.
- Side pocket is not rigid.
Miller electric welder cover
- Provides Protection to Welding Machines
- For Use With Gas LP Bobcat and Trailblazer Models’
This model is designed for use in trailer transportation of welding machines and generators.
It has a lightweight of 5 pounds and is ideal for use with Gas LP Bobcat and Trailblazer models.
It has been designed and made of good quality materials to offer maximum protection to your welding machine.
In the box, it is packed with two long bolts to attach it to the welder but still compatible with industrial-standard bolts in case of replacements.
- Good quality material
- Comes with 2 bolts to attach it
- Light in weight
- Offers all weather protection
- Prone to gas smell leakages
Miller Millermatic protective cover FOR 141 AND 190-301262
- Woven nylon provides flame and tear resistance.
- Covers unit with weld cables connected.
- Oversized storage pocket can be used to store cables.
This is a heavy-duty water and mildew-resistant cover designed to protect and maintain your welder.
The woven nylon used to make it makes is flame-resistant protecting your welder from sparks and fire.
Also, the woven models are designed in such a way to resist tear even when a lot of force is applied when fitting it which makes it more durable.
It has an oversized storage pocket on the side that can be used to store folded cables.
Its portability has been enhanced by a cutout that gives access to handle enabling the welder to be maneuverable with the cover on.
- It’s a heavy-duty welder cover.
- Offers extra storage for cables.
- It comes with a portability mechanism.
- Made of durable material
- Flame-, tear, water and mildew-resistant
- Fits in perfectly
- Relatively heavier than other welder covers.
- Costly compared to other covers
Hvlystory waterproof MIG Welding Machine Cover
This cover is designed to work with Hobart MIG Welder 125, 140, 180, 190, 210 and also covers plasma cutters.
It is made of heavy-duty black vinyl material that makes it durable.
The top of the cover has a hole that allows access of the handle making it easier to carry the welder with the cover on.
It comes with an extra-large front pocket ideal for carrying the cable and other smaller parts.
The cover is of light-weight material with a weight of 1 pound. it is foldable when not in use to create space.
Its dust and water-proof, and can be washed without getting damaged or adjusting its size
- Strong handle
- Water-proof, dustproof and UV resistant
- Front pocket to cable and spare parts
- Top hole for handle
- Heavy-duty material
- Firm sutures
- Lightweight material
- Made of thin and flimsy material
Hobart 770589 Water Resistance cover
This cover is vinyl-laminated and made of polyester fabrics to resist stain and mildew while protecting your welder. This way the cover has extended durability and ensures maximum protection for your machine.
The cover comes with Velcro fastening fabric which ensures it can be adjusted to fit perfectly for your welding machine.
It’s made of heavy-duty dustproof and water-resistant materials. These keep water and dust off your welder leaving it always clean and looking new.
It is made black and weighs 1.85 pounds
- Durable and perfect for heavy-duty welders.
- Fits perfectly for ironman 230
- Easy to install
- Great quality for its price
- Light in weight
- No external pocket for cables
Hobart 195186 protective cover
- Protective nylon cover for Hobart welders
- For use with Hobart Handler welders (models #135, #140, #175, and #180)
- Custom fit; weather resistant
This is a weather-resistant nylon cover customized to fit Hobart Handler welders and protect them from harsh weather conditions.
It has been made suitable for use with handler 100, 125, 130, 140, 190 and 210
On the right-hand side, there is an ample storage pocket that can be used to store the cords allowing them to be easily accessible.
On the right side also it has an opening for connecting the power cord and gas line to the machine.
This cover is designed using the 3-layer tech and made of heavy-duty materials which make it dust resistant and waterproof for extended durability
It has a lightweight of 12 ounces
For easier maneuverability, it has a hole on top which gives access to the welder handle. It also comes with a nicely fixed Velcro slit for adjustments to make sure it fits like a glove. The front also has an opening exit for the gun.
- Enhanced durability
- It is a value for money
- Works in all weather conditions
- Fitted Velcro slit allows fitting adjustments
- Fits perfectly
- Side storage pocket
- Compatible with welder handlers only.
- The hole on the top is not compatible with all handler handles.
Factors to consider when buying a welding machine cover
First, you need to ask yourself these questions; is your welding machine for heavy-duty or home-use? Where do you keep your welding machine after use? Is it outside in the open, in the garage or in a dusty workshop? Having the answers to these questions enables you to know the kind of protection you seek from the cover. This makes it easy for you to settle for the right cover for your welder. Industrial welding machines are moved a lot and tend to be exposed to different environmental conditions and therefore need a heavy-duty cover that will protect it from dust, fire, and rain. On the other hand, home-based welding machines are less exposed to these dangers and can work well with a standard cover.
Type of Material used
Different materials have different qualities and durability since the fabrics used to make the welder covers vary in their thickness and chemical composition, the covers too are of different quality. The best material composition will be thick enough to offer resistance to shear and tear should be water-repellent and dustproof, and will work even in harsh weather conditions without getting damaged. It, therefore, is advisable to check whether the material you settle for is compatible with your working environment.
Flexibility and elasticity
Elastic covers are better compared to stiff covers because they can be stretched to fit for welding machines of different sizes. Their elasticity also makes them tear-resistant. Elastic covers work conveniently in hot regions since they can be subjected to a lot of heat without tearing. On the other hand, covers made of stiff materials tend to break easily when subjected to heat. Buying an elastic cover will save you money if you are an industrial user with different welding machines you can use it with different welders.
Depending on where you intend to work with your welding machine, either in wet or dry regions you will know the kind of cover you need. Polar Regions have frequent rains and prone to mildews. For such regions, you focus on getting a waterproof cover while for dry regions dust proof covers are perfect. Also if you are working at a workshop that has other machinery like welding grinders and drillers you should ensure that you get a dust proof cover.
Size of your welding machine
It would be a disappointment to purchase a cover only to realize it is bigger than your welding machines. It gets even worse when the cover is small since it will be rendered useless to you. Having the size of your machine in mind helps you get a perfect fit-cover for your welder. Again the larger the welding machine you have the keener you should be when getting the cover, big machines are expensive to buy and maintain, they are also meant for heavy-duty work and therefore going the extra mile to protect it with a heavy-duty welding machine saves you time and hassle of maintenance.
Consider the durability of the material used to make the cover, different materials have different fabric compositions making them to react differently when exposed to heat and water. A durable material should be able to withstand high temperatures and should be water, and dust proof. To avoid disappointments, depending on your purpose choose a material that will last long given your working conditions.
Now that you have all the other factors figured out, it is time to set your budget. Quality will always come at a price; before setting a budget you should research the average prices of acquiring the welding machine cover that is a perfect fit for your machine. This will help you not to settle for an exorbitant product and also not be too tight in setting your budget. Have an adjustable budget to cater for prices changes to avoid compromising the desired quality due to financial constraints
Best Places to Purchase Welding Machine Covers
There are several places to buy welding accessories online. However for a worry-free return policies, transparency in terms of product quality and customer service, and fast shipping, head over to Amazon.
When you browse on Amazon, you can see what previous buyer reviews on the product they bought, and find out everything spec wise on the items quality, protective features, and comfort. You don’t need to go out to compare prices or features.
If you have problems with purchasing from Amazon there cstomer service is excellent, you can also quickly and easily return them.
Despite being different in size and material, all welding machine covers are designed to work towards achieving one main objective; protecting your welding equipment from dust, water, and external damages. They come in handy to ensure that your investment is protected from both internal and external damages and lasts long enough to serve the value of its price.
It is worth noting that these covers are not a replacement for maintenance but have proved to save a lot on the maintenance costs and life of your welder. This is because they reduce its exposure to the environment by acting as a shield hence reducing the amount of dust and water absorbed by the machine. You should note that the cover will only serve you right if you buy the right cover for your machine. For this reason, it is worth taking your time to familiarize yourself with covers that are in the market as this will enable you to get the perfect-fit cover for your welding equipment.
These covers are designed to protect the welders against damages but for them to function well they need also to be handled with care. They are made for use when the machine is not working otherwise they can get damaged. Therefore to ensure they serve their purpose it is advisable you only fit in the welding machine after it has stopped working and cooled off, this way both your machine and the cover will serve you long enough.